No mechanical product can last forever, and couplings are no exception. Why replace a coupling if it can be returned to a serviceable condition for 30% to 90% the cost of buying new? You don’t, but it takes the knowledge and experience of technicians, inspectors, engineers, and the proper facilities to repair a highly engineered product. We do more than just disassembly and re-assembly couplings with new components. We analyze the performance of your coupling and offer recommendations to improve component performance with our understanding of coupling design and your application.
Service Offerings
Repair and refurbishment
Complete component inspection and evaluation
Expert failure analysis
Reverse engineering
Cost saving through consultation
Performance monitoring and diagnostics
Field technical support for coupling installation / removal
Field training on maintenance including lubrication, installation and troubleshooting
Our facility offers
30 ton crane capacity
Clean / degrease equipment
Latest measurement equipment including CMM
Magnetic particle inspection equipment
Complete in-house manufacturing and heat treatment capability
Coupling types serviced
Gear couplings
Gear spindles - grease and oil lubricated
Universal Joints (U-Joints)
We repair or refurbish our own Kop-Flex® brand couplings as well as other brand-name couplings.
Gearbox Repair/Upgrade
Over time the performance of a gearbox can degrade due to wear of gear teeth, wear of bearing elements, degradation of housing bores, and seal leakage. Many gearboxes can be repaired at the fraction of the cost of new, even in the event of a catastrophic failure. It takes the combination of an experienced, knowledgeable group of technicians, inspectors and engineers and a fully capable facility to ensure the proper results. We don’t stop at simply returning the gearbox to its design parameters. With our knowledge of gearbox design and working with our customers to understand their applications and needs, we offer options to improve performance with value-added upgrades.
Service Offerings
Repairs ranging from refurbished components to new components including housings
Complete component inspection and evaluation
Expert failure analysis
Determining performance upgrades
No-load spin testing
Performance monitoring and diagnostics
Reverse engineering
Coupling mounting and dismounting
Bearing mounting and dismounting
Motor mounting
Our Facility Offers
30 ton crane capacity
Clean / degrease equipment
Latest measurement equipment including CMM & GMM
NDT inspection equipment including MPI
Complete in-house manufacturing and heat treatment capability
Repair Process
Visually inspect the as-received condition and record any nameplate data
Disassemble the gearbox being careful to record notable findings
Clean and disassemble each component including bearings and couplings
Evaluate the condition of each component including dimensional and NDT inspections
If necessary, reverse engineer components
Quote repairs with appropriate options
Upon the receipt of an order, purchase and/or manufacture components
Assemble the gearbox and check tooth contact and backlash
Perform a no-load spin test when within the quoted scope of work
Prepare for shipment
We repair all brands.
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