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Precision Repair Services

Coupling Repair/Refurbishment

No mechanical product can last forever, and couplings are no exception. Why replace a coupling if it can be returned to a serviceable condition for 30% to 90% the cost of buying new? You don’t, but it takes the knowledge and experience of technicians, inspectors, engineers, and the proper facilities to repair a highly engineered product. We do more than just disassembly and re-assembly couplings with new components. We analyze the performance of your coupling and offer recommendations to improve component performance with our understanding of coupling design and your application.

 

Service Offerings

  • Repair and refurbishment
  • Complete component inspection and evaluation
  • Expert failure analysis
  • Reverse engineering
  • Cost saving through consultation
  • Performance monitoring and diagnostics
  • Field technical support for coupling installation / removal
  • Field training on maintenance including lubrication, installation and troubleshooting

 

Our facility offers

  • 30 ton crane capacity
  • Clean / degrease equipment
  • Latest measurement equipment including CMM Magnetic particle inspection equipment
  • Complete in-house manufacturing and heat treatment capability

 

Coupling types serviced

  • Gear couplings
  • Gear spindles - grease and oil lubricated
  • Universal Joints (U-Joints)

 

 

We repair or refurbish our own Kop-Flex® brand couplings as well as other brand-name couplings.

 





Gearbox Repair/Upgrade

 

Over time the performance of a gearbox can degrade due to wear of gear teeth, wear of bearing elements, degradation of housing bores, and seal leakage.  Many gearboxes can be repaired at the fraction of the cost of new, even in the event of a catastrophic failure.  It takes the combination of an experienced, knowledgeable group of technicians, inspectors and engineers and a fully capable facility to ensure the proper results.  We don’t stop at simply returning the gearbox to its design parameters.  With our knowledge of gearbox design and working with our customers to understand their applications and needs, we offer options to improve performance with value-added upgrades.


Service Offerings 

 

  • Repairs ranging from refurbished components to new components including housings
  • Complete component inspection and evaluation
  • Expert failure analysis
  • Determining performance upgrades
  • No-load spin testing
  • Performance monitoring and diagnostics
  • Reverse engineering
  • Coupling mounting and dismounting
  • Bearing mounting and dismounting
  • Motor mounting

 

Our Facility Offers

 

  • 30 ton crane capacity
  • Clean / degrease equipment
  • Latest measurement equipment including CMM & GMM
  • NDT inspection equipment including MPI
  • Complete in-house manufacturing and heat treatment capability

 

Repair Process

 

  • Visually inspect the as-received condition and record any nameplate data
  • Disassemble the gearbox being careful to record notable findings
  • Clean and disassemble each component including bearings and couplings
  • Evaluate the condition of each component including dimensional and NDT inspections
  • If necessary, reverse engineer components
  • Quote repairs with appropriate options
  • Upon the receipt of an order, purchase and/or manufacture components
  • Assemble the gearbox and check tooth contact and backlash
  • Perform a no-load spin test when within the quoted scope of work
  • Prepare for shipment

 

We repair all brands.











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