Labor shortages, knowledge gaps and productivity demands make reliable assets necessary. With Perceptiv Diagnostics Services, you get clear direction for informed decisions. Diagnostics can help determine root cause when cracked or broken driveshafts are an issue, especially due to overloads, torque spikes or torsional fatigue. Confidently act on recurring failures, gain insight sooner to imminent catastrophic failures, or adjust equipment parameters to protect capital equipment by providing prescriptive analysis with Perceptiv Diagnostics.
Benefits of Perceptive Diagnostic Services:
Maximize Asset Reliability
Accelerate Skilled Labor Knowledge Base
Eliminate Unplanned Downtime
Prescriptive Reports
Onsite and Remote Diagnostic Services
Perceptiv™ uses a secure cloud-based technology to track, report, communicate and share performance data to help you maximize your uptime and eliminate unplanned equipment outages. Leveraging advanced technologies to measure vibration, strain, temperature, power, current-voltage, etc., to determine existing state and measure the effects of changes in products or processes. Receive an easy-to-read report with clear actions from a certified analyst with industry and application knowledge.
Speak with an Expert
Talk to one of our experts about how Regal Rexnord Perceptiv™ Solutions can efficiently power your business
Torque Monitoring
Torsional forces on driveshafts can play havoc on any rotating or reciprocating powertrains effecting the output quality of the product.
Early detection of fatigue and overload
Gain complete drivetrain efficiency
Optimize maintenance schedule
TAF analysis and trending
Indicates changes in equipment health to enable timely inspections and prevent catastrophic failures
Vibration Monitoring
Vibration monitoring is a proven and very useful monitoring and diagnostic tool that should be in every mills tool box to better understand and see the immediate and long term performance of mill equipment
Vibration can identify and see performance and potential fault situations in:
Mechanical motor signatures
Gear load conditions and faults
Bearing loads, lubrication and fault conditions
Shock energy throughout the entire driveline
Mechanical motor signatures
Gear load conditions and faults
Bearing loads, lubrication and fault conditions
Shock energy throughout the entire driveline
Motor Current Signatures
MCSA (motor current signal analysis) signatures in conjunction with the Torque and Vibration monitoring will provide you a complete picture of all asset conditions in real time and over time in the trend cycle
Monitoring the electrical signals generated from the drive motor can identify the energy used, loading condition and incipient faults as they are developing. More specifically:
Voltage and Current imbalances and how they affect the load
Applied Torque and Horsepower to view potential overloading
Mechanical and equipment faults in bearings, gearboxes and spindles
(usually earlier than other technologies)
Detailed Reports And Analysis
Easy to understand
Equipment performance or health
Formatted specifically to your company or preferred brand
Equipment condition summary
Detailed and annotated charts
Video conferencing & on-site reviews/consultations available
The demand for reliable assets has never been greater, yet finding the resources and knowledge has never been harder
Everyday there are challenges in labor resources, supply chain, meeting production goals and unplanned downtime. The Perceptiv intelligence team applies decades of industry and application knowledge to diagnose and design outcomes based on your needs. The team uses advanced technologies to detect issues before they become your problem to help increase profitability, efficiency, and overall plant health.
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