Perceptiv™ Diagnostic Services

High productivity demands greater reliability

Labor shortages, knowledge gaps and productivity demands make reliable assets necessary. With Perceptiv Diagnostics Services, you get clear direction for informed decisions. Diagnostics can help determine root cause when cracked or broken driveshafts are an issue, especially due to overloads, torque spikes or torsional fatigue. Confidently act on recurring failures, gain insight sooner to imminent catastrophic failures, or adjust equipment parameters to protect capital equipment by providing prescriptive analysis with Perceptiv Diagnostics.

Benefits of Perceptive Diagnostic Services:

Maximize Asset Reliability

Accelerate Skilled Labor Knowledge Base

Eliminate Unplanned Downtime

Prescriptive Reports

Onsite and Remote Diagnostic Services

Perceptiv™ uses a secure cloud-based technology to track, report, communicate and share performance data to help you maximize your uptime and eliminate unplanned equipment outages. Leveraging advanced technologies to measure vibration, strain, temperature, power, current-voltage, etc., to determine existing state and measure the effects of changes in products or processes. Receive an easy-to-read report with clear actions from a certified analyst with industry and application knowledge.

Perceptiv Digital Solutions 

Speak with an Expert

Talk to one of our experts about how Regal Rexnord Perceptiv™ Solutions can efficiently power your business

Torque Monitoring

Torsional forces on driveshafts can play havoc on any rotating or reciprocating powertrains effecting the output quality of the product.

  • Early detection of fatigue and overload
  • Gain complete drivetrain efficiency
  • Optimize maintenance schedule
  • TAF analysis and trending
  • Indicates changes in equipment health to enable timely inspections and prevent catastrophic failures


Vibration Monitoring

Vibration monitoring is a proven and very useful monitoring and diagnostic tool that should be in every mills tool box to better understand and see the immediate and long term performance of mill equipment

Vibration can identify and see performance and potential fault situations in:

  • Mechanical motor signatures
  • Gear load conditions and faults
  • Bearing loads, lubrication and fault conditions
  • Shock energy throughout the entire driveline
  • Mechanical motor signatures
  • Gear load conditions and faults
  • Bearing loads, lubrication and fault conditions
  • Shock energy throughout the entire driveline


Motor Current Signatures

MCSA (motor current signal analysis) signatures in conjunction with the Torque and Vibration monitoring will provide you a complete picture of all asset conditions in real time and over time in the trend cycle

Monitoring the electrical signals generated from the drive motor can identify the energy used, loading condition and incipient faults as they are developing. More specifically:

  • Voltage and Current imbalances and how they affect the load
  • Applied Torque and Horsepower to view potential overloading
  • Mechanical and equipment faults in bearings, gearboxes and spindles
  • (usually earlier than other technologies)


Detailed Reports And Analysis

  • Easy to understand
  • Equipment performance or health
  • Formatted specifically to your company or preferred brand
  • Equipment condition summary
  • Detailed and annotated charts
  • Video conferencing & on-site reviews/consultations available


The demand for reliable assets has never been greater, yet finding the resources and knowledge has never been harder

Everyday there are challenges in labor resources, supply chain, meeting production goals and unplanned downtime. The Perceptiv intelligence team applies decades of industry and application knowledge to diagnose and design outcomes based on your needs. The team uses advanced technologies to detect issues before they become your problem to help increase profitability, efficiency, and overall plant health.

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Commercial Systems|Industrial Systems