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Perceptiv™ Solutions For Aggregate Industry

What If You Could Improve The Operations, Reliability And Performance Of Your Equipment?

You can, with Perceptiv:

  • Vibration
  • Torque
  • Temperature
  • Rotational Speed
  • Linear Speed
  • Horsepower
  • Energy
  • Pressure
  • Flow

 

Application

Aggregate Quarry

Description of the Problem

Due to a blocked screen deck, an aggregate quarry was unknowingly losing about 60,000 tons of production per year. The blockage also created excessive loads on the springs which led to additional maintenance costs.

Perceptiv™ Solution

Perceptiv monitoring system detected changes in the operation, reliability and performance of the equipment. This information helped the quarry operations team schedule a shutdown to clear the blocked screen and address other problems.

 

 

Perceptiv Services Available


Diagnostics

Tools and techniques used to measure the performance of a customer’s application (determine the root cause of performance problems, measure the effects of product changes, establish a product / application base and confirm expected product performance

  • Troubleshooting
  • Validation before and after performance measurements
  • Asset Management Program
  • R&D / Testing


Design

Assist customers in reviewing application needs and help select the appropriate products

  • Product selection assistance
  • Product licensing
  • Custom product design
  • Certified layouts
  • BOM: Complete list of required products and accessories




Installation

Installation and startup of mechanical power transmission products

  • Can provide a project manager, general contractor or consultant for the installation as well as additional labor


Monitoring

Experts will teach customers how to use or install monitoring equipment to measure the health of products. Helps the customer transition from reactive maintenance to a predictive maintenance program

  • Electrical power consumption monitoring
  • Mechanical torque / power monitoring
  • Thermal imaging monitoring
  • Ultrasonic measurement monitoring


 

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