At a large metal recycling facility, driveshaft coupling failures from transient torque overload events were causing unplanned shutdowns and lost production. Unexpected shutdowns for the "mega shredder" machine cost over $4,000 per hour in lost production, and repairs take ~ 8 hours when a driveshaft fails. The Shredder Manager required insight to the real torque occurring in the driveshaft to optimize operations.
Description of Solution
Perceptiv™ intelligence connected services team prescribed the Expert S7000 Shredder Torque Monitor, a continuous torque monitoring system to trend peak torques, log data, and automatically send alerts in real-time when torque exceeds the configured thresholds. In addition, the Perceptiv™ intelligence connected services team selected the Premium Analysis and Reporting package to provide a 24/7 view of torque data and weekly engineering reports with recommendations for inspections and maintenance.
Benefits Seen By The Manufacturer Included
Eliminated lost production of over $32,000 per driveshaft failure event ($4,000 x 8hrs)
Significantly reduced maintenance and parts replacement costs of ~ $250,000 per event
Improved maintenance planning and scheduling
More maintenance time for preventive inspections and repairs instead of reactive maintenance
Talk to one of our experts about how Regal Rexnord Perceptiv™ Solutions can efficiently power your business
Talk to one of our expert sales professionals to learn more about how this product can efficiently power your business.
The demand for reliable assets has never been greater, yet finding the resources and knowledge has never been harder
Everyday there are challenges in labor resources, supply chain, meeting production goals and unplanned downtime. The Perceptiv intelligence team applies decades of industry and application knowledge to diagnose and design outcomes based on your needs. The team uses advanced technologies to detect issues before they become your problem to help increase profitability, efficiency, and overall plant health.
Technical tools are applied on-site for root cause analysis to assess equipment health. Receive easy to read reports on equipment performance along with prescriptive consultation to optimize your electromechanical powertrains.
Manage assets with alerts, automatic trend detection and advanced condition monitoring tools. The Perceptiv condition monitoring services team can help with design and installation as well as regular reporting with prescriptive actions. Tie this system into your automation system or easily access information via the Perceptiv dashboard.
Simplify MRO management for maintenance and procurement teams with the Tag-It Program. Reduce maintenance time, streamline procurement, and achieve inventory objectives by decreasing your MRO lifecycle up to 30%.
Our diagnostic services team has developed a series of solutions for the various industries we serve. Browse our documented solutions to get a baseline for how you can achieve optimal performance.
Regal Rexnord manufactures components that span the complete powertrain, and we have decades of application and industry knowledge. It’s truly an extension of who we are to monitor applications, provide insights, and recommend appropriate actions before issues interrupt production.
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