
Belt Drive Retrofit Solution
Challenge
What are outdated HVAC belt drives costing you? HVAC systems play a critical role in keeping us comfortable whether in an office, commercial, or residential building. The people who keep them running, including building managers and engineers, constantly monitor performance, costs and repair schedules to ensure comfort and long operational life.
Related Documents
Have you considered that using existing technology may not be maximizing your repair costs and actually may be wasting energy costs? Consider that 50% of all energy used in buildings is tied to HVAC/R.
HVAC Statistics
- Belt drives are the means of mechanical power transmission for over 80% of commercial HVAC equipment.
- Typical method of replacement for worn components is to replace like-for-like
- Half of all commercial buildings were constructed before 1980
- Commercial building energy usage = 11.0% cooling, 11.5% ventilation, 3.7% space heating. = 26.2% for all HVAC equipment
- Wrapped and notched are the two typical types of belts used on belt-driven equipment
- Wrapped belts have a peak power transmission capability of 95%-96% efficiency
- Notched belts transmission capability are 98% efficiency
- The current installed base of notched vs. wrapped is approximately 57% - 60% wrapped
- HVAC/R uses 50% of all energy in U.S. commercial buildings
- Research suggests that about 50% of the fans in use will not comply with the new federal regulations and will need to be upgraded or replaced
Solution
Energy Responsibility in 4 steps
- Upgrade from wrapped to notched belts. Wrapped v-belts can run up to 95% efficient, whereas notched v-belts can run up to 98% efficient
- Replace Worn Sheaves
- Groove wear greater than 1/32” indicates replacement is needed
- Belt should never ride in bottom of groove
- Inspect for breaks on flange
- Properly Tension Belts. Belt life is reduced due to under tensioning and worn sheaves
- Install self-adjusting motor base. Tenso-Set Series 600 horizontal sliding motor base maintains belt tension for extended periods and allows quick belt changes.
Reconfigure Your Drive Utilizing Browning™ High-Performance Belt Drive Components
- Use the “Retrofit Audit Sheet” function in the Toolbox Technician® app: Download the Toolbox Technician app and input your HVAC drive data, and our Application Engineers will create an optimized drive design for you.
- Use the Browning V-Belt Optimization Software: Our V-Belt Drive configurator is a self-service drive design tool that selects the lowest cost and most torque dense drives. It is available at www.regalrexnord.com/brands/browning
- Contact our Application Engineering team at 866-739-6673 or [email protected] for expert support.

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